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Kitchen Exhaust And Makeup Systems Design Procedure
 
The Design Process
Successfully applying the fundamentals of commercial kitchen ventila-
tion (CKV) during the design process requires a good understanding of the loca
building code requirements, the menu and appliance preferences, and the pro-
ject’s budget. Information about the kitchen equipment and ventilation re-
quirements may evolve over the course of the design phase. Data needed by
other members of the design team may require early estimates of certain pa-
rameters (e.g., the amount of exhaust and makeup air, motor horsepower, water
supply and wastewater flow rates). As more decisions are made, new informa-
tion may allow (or require) refinements to the design that affect exhaust and
makeup air requirements.
The fundamental steps in the design of a CKV system are:
1. Establish location and “duty” classifications of appliances including
menu effects. Determine (or coordinate with foodservice consult-
ant) preferred appliance layout for optimum exhaust ventilation.
2. Select hood type, style, and features.
3. Size exhaust airflow rate.
4. Select makeup air strategy; size airflow and layout diffusers.
Steps 1 through 3 are discussed in this Design Guide; Step 4 is the subject of
Design Guide 2, Improving Commercial Kitchen Ventilation Performance – Optimizing
Makeup Air.
A good understanding of how building code requirements apply to
kitchen design is essential. Local or state building codes are usually based on
one of the “model” building codes promulgated by national code organizations
(see sidebar). Our discussion of the building codes will be limited to require-
ments that affect design exhaust and makeup air rates, which are usually found
in the mechanical code portion of the overall building code.
Historically, codes and test standards used “temperature” ratings for
classifying cooking equipment. Although these temperature ratings roughly cor-
related with the ventilation requirement of the appliances, there were many gray
areas. During development of ASHRAE Standard 154, Ventilation for Com-
mercial Cooking Appliances, it was recognized that plume strength, which takes
into account plume volume and surge characteristics, as well as plume tempera-
ture, would be a better measure for rating appliances for application in building
codes. “Duty” ratings were created for the majority of commercial cooking ap-
pliances under Standard 154, and these were recently adopted by the International Mechanical Code (IMC)

 

. The Kitchen Ventilation chapter of the
ASHRAE Applications Handbook (2003 edition) applied the same concept to
establish ranges of exhaust rates for listed hoods. The appended Design Exam-
ples in this Guide reference duty classifications for appliances. The duty classifi-
cations listed in the sidebar are from ASHRAE Standard 154-2003, Ventilation
for Commercial Cooking Operations.
The IMC dictates exhaust rates based on hood type and appliance duty.
Table 1 states these exhaust rates in “cfm per linear foot of hood” (“linear foot”
in this case applies to the distance from edge to edge along the front face of the
hood). The Code requires that the exhaust rate for the highest duty-rated appli-
ance be applied to the entire hood. The Uniform Mechanical Code (UMC), used
in many California jurisdictions, requires calculating exhaust rates based on
square-footage of capture area (capture area is the open area defined by the
lower edges of the hood). The UMC uses temperature classifications for appli-
ances, as described above. Both the IMC and the UMC require a minimum 6-
inch hood overhang (front and sides) for canopy style hoods.

 

Kitchen Exhaust And Makeup Systems Design Procedure 2

Commercial Kitchen Exhaust and Makeup Air Systems Design

.
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